According to President Goto, "client-centered
management is the fundamental point." After a long 33
years of working in the company's factories, he was appointed
as president this spring. While there used to be only one type
of product, polyacetal, the company has grown to become an
all-round manufacturer that currently has five different resins,
including PBT and PPS. It is also active overseas, and already
the overseas side exceeds the domestic in both sales and number
of employees. There are many urgent issues to tackle, such
as the high cost of raw materials and measures to be taken
in response to the strong yen, and the question is how the
company will resolve these issues, utilizing its technological
expertise, which is its strength. In 2012 Polyplastics will
celebrate the 50th anniversary of its founding. An enthused
Goto states, "We will have to improve our performance
by then."
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Chemnet: We hear that you
worked for a long time in the factories. |
Goto: I joined the company
in 1974 and spent 33 years at the Fuji plant. That included
more than 20 years on-site in production, and about 10 years
working at the production technology center inside the factory.
It's not far from Mount Fuji, so every day while I worked I
enjoyed the mountain views.
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C: Your company has changed
considerably since then. Please describe the process. |
G: At first we extended
our business as an engineering plastics manufacturer. When
I joined the firm, there was only product, polyacetal, but
now this has increased to five resins, with the addition of
PBT (polybutylene terephthalate), PPS (polyphenylene sulfide),
the LCP liquid crystal polymer, and the COC (cyclic olefin
copolymer) that we started two years ago.
Our main product, polyacetal, is produced not only at the
Fuji plant, but also in Taiwan and Malaysia, and a factory
has been newly completed in Nantong in China, bringing our
production scale to around 200,000 tons. Meanwhile, we have
established sales bases in southeast Asia and various parts
of China as well, and built up a solid sales and service network.
A network that pretty much covers the Asian continent is almost
complete. |
C: It seems that your performance
is steadily improving. |
G: At our FY 2007 settlement,
our sales were 114 billion yen, operating profits 13 billion
yen, and net profits 6.6 billion yen, all of them record figures.
Our rate of profitability is also comparatively high, being
over 10% every year. However, recently the factors of the suddenly
stronger yen in the exchange rate, and the high prices of raw
materials, are making it harder to maintain our profitability.
Because our company has actively engaged in business overseas,
our overseas sales percentage is high, at over 50%. This means
that we are badly affected by the strong yen. The dramatic
rise in the prices of raw fuel and crude oil lead to a huge
increase in costs. However, it is very difficult to reflect
these increases in the prices of products, so we expect a drop
in profits this term. |
C:
Are your polyacetal factories in China functioning smoothly? |
G: In Nantong in Jiangsu
Province, four companies together established a joint company
- us, Mitsubishi Gas Chemical Co., Korea Engineering Plastics
Co., Ltd., and the American Ticona - and we've fully constructed
a plant with annual production of 60,000 tons. It started running
in October 2005, and operations are running smoothly, with
it currently running to almost full capacity. Since our company
injected capital to the value of 71%, we receive just over
40,000 tons of the production, and deliver it mostly to on-site
local manufacturers and Japan-affiliated manufacturers. Shipments
are also going smoothly.
The Chinese market is strategically important, and we want
to steadily increase not only our production bases there, but
also our sales bases. Last year we opened branches in Guangdong
Province, in Guangzhou,and branches in Chongging in Southwest
China. Also, in autumn we started a Technical Solutions Center
in Shanghai, which is active mainly in providing technical
support for customers, such as analysis estimates and material
designs. |
C: How are the market-developing prospects for the new resin,
COC?
|
G: This is an operation that we acquired jointly with Daicel
Chemical Industries, Ltd. two years ago from Ticona, and we
have a plant near Dusseldorf in Germany that has annual production
of 30,000 tons. Currently it is operating at only about one-third
capacity, but the sales are steadily increasing, and we have
high hopes for the future. This top-quality resin has high
transparency, excellent optical characteristics, and outstanding
heat resistance and high fluidity.
This resin has high future potential, so we intend to pour
a lot of resources into research and sales, so as to quickly
develop it into a profit-making pillar. We have high expectations
for its usage in fields such as optical lenses and prisms,
and also reflectors for liquid crystal televisions, light guide
plates, and packaging materials. In the field of light guide
plates, etc., Japan is more advanced than Europe and the US. |
C: In regard to future possibilities, the PPS resin also seems
to have good potential.
|
G: That's right. We joined up with Kureha, in a vertical
specialization. They concentrate on the polymers, while we
focus on compounds. The biggest usage is, as you'd expect,
for automobiles. Looking on a global level also, PPS is growing
by almost 10% per year. It's a resin with high future potential.
|
C: So you intend to continue to put efforts into the overseas
side of the business?
|
G: The demand for cars and household appliances is developing
overseas, and the axis of growth is overseas. Out of our total
number of 1,500 employees, more than half have non-Japanese
nationalities, while our overseas sales ratio is also already
high.
I believe that, in the future too, along with our overseas
growth, our on-site local ratio will become even higher. As
a multi-national company, we want to develop the company along
with people from around the world, while respecting each country's
business culture. |
C: As the new president, what are the ongoing issues that
concern you?
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G: Our company will celebrate the 50th anniversary of our
establishment in 2012, so in our next mid-term management plan,
which has 2012 as its final year, I want to come up with good
figures. Within a few years we aim to increase our sales to
150 billion yen. In order to do that, this year we aim to do
our best to achieve 120 billion yen.
As a materials manufacturer, naturally technology is important.
In the future as well, we must continue to implement technological
innovation in order to be able to contribute by responding
to our customers' diverse needs. I want to increase our percentage
of value-added goods through our technological strength, and
fundamentally change our profit-earning structure to make Polyplastics
into a company that can achieve continuous growth.
In terms of issues related to production, one is expanding
our production ability to respond to the demand both domestically
and overseas. We are currently considering the details in relation
to the scale of increasing our facilities, the location, and
the timing.
In terms of overseas operations, aiming for further growth
in China, southeast Asia, ASEAN, etc., along with strengthening
our after-service system, etc. in relation to Japan-affiliated
manufacturers, another important issue is cultivating the local
markets.
Our company, through the recent change of officials, now has
younger management. They will bring a new perspective to corporate
ideals and strategy, and I want the company itself to transform
into one that is able to easily respond to changes in the environment.
We will steadily improve our communication with our staff on-site
and maintain our management of the company as an integrated
whole.
Rather than becoming a person whom customers praise as "wonderful!" I
would prefer each of our employees to become a person described
as "trustworthy." We aim to achieve customer satisfaction
by providing truly thorough service. This reflects our fundamental
company philosophy of "client-centered management." |
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